Imoto ejiyiweyo encinciIqulethe i-motor kunye ne-gearbox, i-motor ngumthombo wamandla, isantya se-motor siphezulu kakhulu, i-torque incinci kakhulu, intshukumo yokujikeleza kwe-motor idluliselwa kwi-gearbox ngamazinyo e-motor (kuquka ne-worm) efakwe kwi-motor shaft, ngoko ke i-motor shaft yenye yezona ndawo zibalulekileyo kwi-micro geared motor.
I. Izinto zeshaft yemoto
Ukukhethwa kwezinto zeshafti kufuneka kuthathelwe ingqalelo ubungakanani be-torque, amandla okusebenza, ukumelana nokugqwala, kunye nokuba ingaba ziqhuba ngemagnethi ngokweemfuno zemoto, izinto zingakhethwa kwintsimbi yekhabhoni esemgangathweni ophezulu, intsimbi engatyiwayo, intsimbi ye-alloy, intsimbi ye-carburised, njl. Izixhobo zeshafti yemoto ezisetyenziswa rhoqo zezi zilandelayo.
1. I-American Standard 1141 kunye ne-1144 steel, eyona nto ikufutshane nendlu yi-No. 45 steel, eyona nto isetyenziswa kakhulu kushishino okwangoku. Eyona nto imbi kukuba kulula ukugqwala, ngoko ke xa isetyenziswa, kufuneka kufakwe ioyile eyongezelelweyo ekhusela umhlwa ukuze kuncitshiswe ingxaki yokugqwala.
2. I-American Standard 416 stainless steel, eyona nto ikufutshane ne-Y1Cr13. Akulula ukuyicubungula, ayifanelekanga ukuyicubungula ngezinto ezinzima, njengentloko yeshaft enemisonto, ixabiso libiza kakhulu kunentsimbi engama-45, lixabiso liphantsi kune-303, lisetyenziswa kakhulu.
3. I-American Standard 420 stainless steel, esona sixhobo sasekhaya sikufutshane yi-2Cr13. Akulula ukusicubungula, asifanelekanga ukusicubungula ngezinto ezinzima, njengentloko yeshaft enentambo, sibiza kakhulu kunentsimbi engama-45, sibiza kancinci kune-416/303, sisetyenziswa kakhulu.
4. I-American Standard 431 stainless steel, le nto ayisetyenziswa rhoqo, ikakhulu xa idibana nezihlandlo zokutya. Ingadibana nokutya.
5. I-American Standard 303 stainless steel, ebiza kakhulu, ebonakala ngezinto ezithambileyo, kulula ukuyicubungula ibe ziimo ezintsonkothileyo.
II. Imilo yeshaft yemoto
Amazinyo emoto kwimoto encinci ejiyiweyo kunye namazinyo akumgangatho wokuqala kwi-gearbox mesh ukuhambisa intshukumo ejikelezayo, nto leyo eya kuvelisa i-torque, ngoko ke ukuqina kwamazinyo emoto kunye ne-motor shaft kubaluleke kakhulu. Cinga ngokulingana kwamazinyo emoto kunye ne-motor shaft, asinakuyitshintsha imo ye-motor shaft.
Iimilo ze-motor shaft zi
A. Umngxuma olula, ofanelekileyo kumthwalo omncinci kunye ne-torque encinci.
B. I-shaft ethe tyaba okanye i-shaft enomfanekiso we-D, ifanelekile kumthwalo ophakathi.
C. Umngxuma ogobileyo, ofanelekileyo kumthwalo ophakathi.
D. Ishafti ejikelezayo ene-keyway, ifanelekile kumthwalo onzima kunye ne-torque ephezulu.
E. Isiphelo sesiphumo se-motor shaft yi-worm, olu hlobo lwe-motor shaft lukhethekile, lusetyenziswa kakhulu kwi-turbo worm drive.
III. Iimfuno zenkqubo yeshaft yemoto
Iimoto ezincinci ezijikiweyozineemfuno zobomi, kwaye iimfuno zenkqubo yeshaft yemoto nazo zichaphazela ubomi bemoto encinci ejikelezisiweyo.
Itekhnoloji yokucubungula i-motor shaft iyasebenza.
A. Ukuchaneka kobukhulu bomngxuma wemoto kuphezulu kakhulu, kunokufikelelwa ngaphakathi kwe-0.002mm.
B. Ukuze kuthintelwe umhlwa kwaye kuphuculwe ukumelana nokugqwala, umphezulu we-motor shaft udla ngokugqunywa nge-electroplated nge-nickel.
C. Uburhabaxa bomphezulu we-motor shaft bubaluleke kakhulu, nto leyo echaphazela ngokuthe ngqo ukuchaneka kokulingana kwamazinyo e-motor.
IV. Uhlu lweshaft yokuqhuba yokunciphisa isantya
I-reducer yahlulwe yaba yi-high-power reducer kunye ne-low-power reducer ngokwe-power. I-output shaft yamandla ahlukeneyo, imodeli kunye ne-specification reducer nayo yahlukile, kwaye i-transmission shaft ye-reducer yahlulwe yaba yi-output shaft kunye ne-input shaft, kwaye umgaqo weentlobo ezimbini ze-shaft uchazwe ngokweenkcukacha apha ngezantsi.
1. Umngxuma wokuphuma
Umjelo wokuphuma ngumgodi oqhagamshelwe kwindlela yokunciphisa kunye nokudlulisa, isantya sokukhupha umjelo wokuphuma sicotha kakhulu, ngokwezinto ezibonakalayo umjelo wokuphuma wahlulwe waba ngumjelo wokukhupha wesinyithi, umjelo wokukhupha weplastiki; ngokwemilo wahlulwe waba ngumjelo omilo u-D onokwenziwa ngokwezifiso, umjelo ojikelezileyo, umjelo osicaba kabini, umjelo onamacangca, umjelo onamacangca, umjelo onamacangca, umjelo onamacangca, umjelo osikwere, njl.
2. Umngxuma wokufaka
I-Input shaft yi-transmission shaft edibanisa i-transmission motor kunye ne-reducer, isantya sokufaka kunye ne-torque ye-input shaft incinci, ububanzi be-shaft; isiphelo esinye se-input shaft sinokudlula kumngxunya wokufaka kwaye singene kwi-mounting cavity, i-input shaft inokudibanisa ne-gear kwi-mounting shell, i-mounting slot ivulwa kwelinye icala le-input shaft, emva koko i-motor shaft ye-reducer motor ifakwe kwi-mounting slot, kwaye isitshixo esithe tyaba sifakwe phakathi kwe-flat key slot kunye ne-motor shaft ukuze kufezekiswe unxibelelwano olukhawulezayo noluzinzileyo phakathi kwe-motor shaft kunye ne-input shaft. Ngentsebenziswano ekhankanyiweyo apha ngasentla phakathi kwe-input shaft, isiseko sokufaka, i-mounting slot kunye ne-flat key slot, i-gear motor inokuqhagamshelwa ngokukhawuleza kwi-input shaft nge-motor shaft, eyenza kube lula ukufakwa kwe-gear motor ngokukhawuleza kunye ne-mounting housing kwaye kwenza ukulayishwa nokukhutshwa kwabasebenzi kube lula ngakumbi.
3. Indima kunye nomahluko we-transmission shaft ye-reducer.
A. ukudlulisela ubungakanani obuthile bamandla.
B. Ukujikeleza ngesantya sokufaka, ukujikeleza ngesantya esiphantsi, ukufezekisa injongo yokunciphisa isantya. Kwingcamango yokungawunaki uxhathiso lokungqubana, umngxuma wokufaka kunye nomngxuma wokukhupha zidlulisela amandla alinganayo, kwaye amandla = isantya se-torque *, oko kukuthi, xa amandla elingana, isantya se-torque kunye nesantya sokufaka umngxuma, ngoko ke i-torque incinci, kuphela ububanzi be-shaft obuncinci; ngokuchaseneyo, isantya se-shaft yokukhupha siphantsi, ngoko ke i-torque inkulu, kufuneka isebenzise ububanzi be-shaft enkulu.
V. Ziziphi izizathu zokufudumeza iibheringi zemoto encinci ejikelezisiweyo?
Imoto ejiyiweyo encinciXa isebenza ngendlela eqhelekileyo, i-bearing ayibonakali ishushu ngokungaqhelekanga, i-micro geared motor bearing heating idla ngokuba nezizathu ezilandelayo.
1. umonakalo we-miniature reducer motor bearing emva koko uya kwenza i-motor bearing ibe nobushushu obugqithisileyo.
2. Igrisi yokuthambisa exutywe namasuntswana angaqhelekanga okanye izinto zangaphandle kwibheringi iya kwenza ukuguguleka kwebheringi kunyuke kakhulu.
3. ukunqongophala kweoyile ye-miniature reducer motor bearing, ukuba i-motor ekule meko ixesha elide iya kwenza ukungqubana kwande okubangela ukuba i-bearing ibe nobushushu obugqithisileyo.
4. umgangatho weoyile yokuthambisa uphantsi kakhulu, i-viscosity ayanelanga okanye i-viscosity ephezulu kakhulu, ukusebenza kwe-lubrication kuya kukhokelela ekufudumaleni okungaqhelekanga kwebheri.
5. i-miniature reducer bearing kunye ne-output shaft, i-end cover ikhululekile kakhulu okanye iqinile kakhulu, iqinile kakhulu iya kukhokelela kwi-deformation ye-bearing, ikhululekile kakhulu iya kukhokelela kwi-offset iya kwenza ukuba i-bearing heating ibe nzima.
6. Ukufakelwa okungafanelekanga kweebheringi ukuze imijikelo emibini ingabi kumgca othe tye okanye ukungalingani kweringi yangaphandle yeebheringi, ngoko ibheringi ayizukuba buthathaka, umthwalo uqhubeka ngamandla kwaye ubushushu bube bukhulu.
VI. Ziziphi izizathu ezisisiseko zokubaleka kwe-axial ye-miniature motor?
1. Ityala lokuqala kukuhamba kwe-shaft kunye ne-rotor ye-micro motor, i-rotor core kunye ne-shaft kunye nokuba ngesizathu esithile indawo ye-core hole kunye ne-micro motor shaft core clearance, ekhokelela kwi-micro motor rotor core kunye ne-shaft phakathi kwe-axial kunye ne-radial relative position itshintsha, kukho into yokuphambana kwe-shaft, kungekuphela nje, ngenxa yentshukumo ye-axial ye-rotor core, kukho amathuba aphezulu okukhokelela kwi-miniature motor end cap kunye ne-rotor end friction deformation, okanye i-ripple ukuya kwi-stator winding.
2. Ityala lesibini kukonakala okanye ukuvuza kwephedi yokulungiswa kwe-axial ye-micro motor, thina kwinkqubo yoyilo kunye nophuhliso lwe-micro motor, izinto zokwandisa ubushushu bezinto zizinto ezibalulekileyo ekufuneka ziqwalaselwe, ngoko ke kwi-axial kuya kushiya umsantsa othile, kodwa oku kuya kukhokelela ngqo kwi-axis yokutshintsha i-axial displacement, ngoko ke ukusetyenziswa kwendlela yokulayisha iphedi ukusombulula, ukuba ukuvuza kwephedi okanye umgangatho wephedi unempazamo, kuya kukhokelela ekusilelekeni kwe-axial brake, ukuphazamisa umngxuma.
3. Ityala lesithathu kukulungiswa kokulungelelaniswa kwe-micro motor stator-rotor magnetic centerline automation okubangela ukuphazamiseka, imeko efanelekileyo ye-micro motor yi-stator kunye ne-rotor magnetic centerline edibeneyo ngokupheleleyo, kodwa ekusebenzeni i-micro motor stator-rotor kunzima ngakumbi ukufezekisa ukulungelelaniswa okupheleleyo, ngoko ke i-micro motor kwinkqubo yokusebenza iya kuba ngaphandle kwale meko: "ulungelelwaniso - offset - alignment - offset Offset ------" ngoko ke inkqubo yohlengahlengiso oluzenzekelayo, ngoko ke inkqubo yohlengahlengiso oluphindaphindwayo iya kubonakala i-axial runout.
4. xa kuthelekiswa ne-micro-motor ene-propeller yayo esebenzayo, inkqubo yokungenisa umoya iya kuvelisa amandla e-axial ahambelanayo kwi-micro-motor, ukuba isiphumo sokulinganisela i-propeller asilunganga, nto leyo eya kukhokelela kwintshukumo ye-axial ye-micro-motor.
Ukubaleka kwe-axial ye-micro motor kuya kuvelisa impembelelo?
Ngamafutshane, ukuba ukuqengqeleka kwe-axial ye-miniature motor kuya kwenza i-miniature motor ingcangcazele ngendlela engaqhelekanga, ingxolo, i-bearing isasazeke, ii-windings ezitshisiweyo, kunciphisa ubomi benkonzo yemeko. Singongeza i-waveform cushion ukulungisa i-cushion kumda wangaphandle we-miniature motor bearing kunye ne-end cap nail ukusombulula ingxaki yokuhamba kwe-axial ye-miniature motor.
VII. Ungayicwangcisa njani imijikelezo yebhokisi yegiya yokunciphisa iplanethi?
Injini yokumisela i-Planetary reducer isetyenzisiwe kwiinkalo ezahlukeneyo ezifana ne-smart home, ngoko ke i-bearing ye-micro reducer icwangciswe njani?
Ngokubanzi iibhokisi zegiya ezincinci zeplanethi zisebenzisa iigiya zehelical ezinamandla athile e-axial, kwaye nokuba kusetyenziswa iigiya zehelical ezimbini kunye neegiya ze-spur, ulwalathiso lwe-axial kufuneka lubekwe. Ubungakanani kunye nolwalathiso lomandla e-meshing wegiya zinokumiselwa, kuphela ubude bebheri kunye nendawo yokusebenza kwamandla kwi-shaft ekufuneka imiselwe ngokuzoba. Ke ngoko, ukhetho olulandelayo lwebheri lunokwenziwa.
1, Iibheringi eziqhelekileyo ziibheringi zerola ezingqukuva, umqolo omnye, iibheringi zerola ezinqumlekileyo ezikumqolo wesibini, iibheringi zerola ezisilinda ezikumqolo wesibini, iibheringi zebhola ezidityanisiweyo ezineengongoma ezine, iibheringi zebhola, njl.njl.
2, iinkcukacha zeebhereyitha zokukhetha kokuqala kukumisela ubungakanani bebhereyitha yobubanzi be-shaft, isantya se-shaft yokufaka siphezulu, kufuneka kukhethwe ibhereyitha efanayo kwiinkcukacha zomthamo womthwalo omkhulu, i-shaft ephakathi ineepere ezimbini zamandla e-gear meshing asebenza kwibhereyitha, ngokuhambelana nenkulu, kufuneka kukhethwe nebhereyitha efanayo kwiinkcukacha zomthamo womthwalo omkhulu;.
3, isantya somngxuma wokuphuma siphantsi kwaye kuphela isibini samandla okudibanisa iigiya asebenza kwi-shaft kunye ne-bearing, ungakhetha i-bore efanayo kumthamo womthwalo webheyari ephakathi okanye encinci, kodwa umngxuma wokuphuma kunye nomatshini we-spindle uqhagamshelo oluqinileyo kunye nefuthe, kufuneka ukhethe ibheyari enomthamo omkhulu womthwalo.
VIII. Yintoni eya kubangela ukuba i-shaft ephukileyo kwi-gearbox ye-gear motor iphuke?
Kwimisebenzi yemihla ngemihla, ukongeza kwimveliso ye-reducer motor assembly concentricity ayilunganga, kwaye i-reducer ephumayo yaphukile i-shaft, i-output shaft ye-reducer ukuba yaphukile, akukho ngaphezu kwezizathu ezilandelayo.
Okokuqala, uhlobo olungalunganga lokukhetha lukhokelela kwi-reducer engenamandla aneleyo. Abanye abasebenzisi ekukhetheni, ngempazamo bakholelwa ukuba logama nje i-torque yemveliso elinganisiweyo ye-reducer ekhethiweyo ihlangabezana neemfuno zomsebenzi, eneneni, ayinjalo, kuba i-torque yemveliso elinganisiweyo yemoto iphindaphindwe ngomlinganiselo wokunciphisa, ixabiso lebhanti ngokomgaqo lingaphantsi kwe-torque yemveliso elinganisiweyo ye-reducers ezifanayo ezibonelelwe ziisampuli zemveliso.
Okwesibini, kwangaxeshanye kufuneka kuqwalaselwe umthamo wokugqithisa wemoto yayo yokuqhuba kunye ne-torque enkulu yokusebenza efunekayo. Ngokukodwa, ngamanye amaxesha kufuneka kulandelwe ngokungqongqo esi sikhokelo, esingagcini nje ngokukhusela iigiya ezingaphakathi kwi-reducer, kodwa ngokuyintloko i-output shaft ye-reducer iyajijwa.
Ixesha lokuposa: Novemba-25-2022